BMC thermosetting parts

Thermally, chemically and mechanically resistant BMC components are the most cost-effective replacements for aluminium and thermoplastic components.

Domel

Description

BMC thermosetting parts are manufactured using advanced injection moulding technology to produce durable, precision-moulded components for industrial and electrical applications. With clamping forces ranging from 1,200 kN to 4,510 kN and automatic handling on all machinery, the production process ensures efficient manufacturing and consistent quality.

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Features
  • Injection-moulding of thermosetting materials
  • Cleaning of products in special chambers for shot blasting
  • Tempering of products
  • In-house tool design and manufacturing
  • Sigmasoft software for simulations
  • Storage of BMC materials in a refrigerated warehouse
  • Development process in line with automotive industry standards
  • CAQ system
  • Patented insertion of metal sleeves

Applications

  • Automotive industry
  • Manufacturers of household appliances

Technical characteristics

Injection moulding machines with clamping forces from 1,200 kN to 3,500 kN. All machinery is equipped with an advanced automation system.

Main advantages

Thermally, chemically and mechanically resistant and stable BMC components are the most cost-effective replacements for aluminium and thermoplastic components.

Advantages compared to aluminium:

  • Significantly lower product weight
  • Final dimensions of the product are achieved in the injection moulding process, which means that additional mechanical treatment is not needed.

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Specifications
  • Material: Bulk Moulding Compound (BMC) thermosetting material
  • Manufacturing Process: Injection moulding
  • Material Type: Thermosetting duroplast
  • Clamping Force: 1,200 kN to 4,510 kN
  • Automation: Automatic handling systems integrated into all machinery
  • Component Production: Precision-moulded thermosetting parts
  • Tooling: Moulds designed to meet component geometry and production requirements
  • Applications: Electrical insulation components, technical parts, and industrial components
  • Quality Control: Inspection according to specified dimensional and product quality requirements
  • Production Capability: Suitable for automated and repeatable manufacturing processes
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