Overmoulding plastic insulation

Overmoulding plastic insulation provides precise, reliable insulation for rotor and stator stacks with straight or slanted poles. Combining advanced injection moulding, thin-wall insulation technology, in-house tooling, and 100% insulation quality testing, it ensures consistent performance and high manufacturing quality.

Domel

Description

Overmoulding plastic insulation of rotor or stator stacks with straight or slanted poles and with or without compensation Thin-wall insulation · Sigmasoft software for simulations · In-house tool design and manufacturing · 100% insulation quality testing · Linked stamping and injection moulding technologies

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Features

Applications

  • This technology is used for products in the automotive,
  • HVAC and
  • garden power tool industries.
  • EC motors are used in all three areas.

Technical characteristics

Overmoulding insulation of stator stacks with straight or slanted poles and with or without compensation (PA, PBT, PET etc.)

• Sigmasoft injection moulding simulation

• This technology also enables high-quality and reliable insulation for high-voltage applications

• Excellent thermal conductivity, with greater design freedom for high voltage and media resistance

• Two different heights of overmoulded stack – one tool

• Tools are designed and produced in-house

Advantages

  • Only one tool for complete rotor or stator insulation (between the poles as well as top and bottom)
  • Improved thermal conductivity
  • Simplified motor winding
  • Cost efficiency

Overmoulding plastic insulation of rotor or stator stacks with straight or slanted poles and with or without compensation

  • Overmoulding plastic insulation of rotor or stator stacks with straight or slanted poles and with or without compensation
  • Thin-wall insulation
  • Sigmasoft software for simulations
  • In-house tool design and manufacturing
  • 100% insulation quality testing
  • Linked stamping and injection moulding technologies
Specifications
  • Process: Plastic injection overmoulding for electrical insulation
  • Applications: Rotor and stator stacks
  • Pole Configurations: Straight or slanted poles
  • Compensation: Available with or without compensation, depending on design requirements
  • Insulation Type: Thin-wall plastic insulation
  • Manufacturing Technologies: Integrated stamping and injection moulding
  • Simulation Software: SIGMASOFT for moulding process simulation and optimisation
  • Tooling: In-house tool design and manufacturing
  • Quality Control: 100% insulation quality testing
  • Production Focus: Precision, consistency, and reliable electrical insulation
  • Customisation: Tailored to component geometry and customer specifications
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